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Product Details:
Payment & Shipping Terms:
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Needles: | Three Needles Wind 3 Slots Per Time To Acquire High Efficiency | Phase Of Stator: | 3phase BLDC Motor With Same Winding Way |
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Application: | Brushless DC Motor Such As Compressor,powder Tool Electric Motores | Winding Same Time Arraying: | When The Nozzle Movement Forward Backward Over 5mm |
Highlight: | segmented stator winding,needle winding,muti-pole stator winding |
WIND-3-TSM three needles BLDC stator segment tooth winding machine
Advantages:
1. Suitable for 6poles,9poles,12poles BLDC stators.with same winding diagram of three phases.
2. Especially suitable for thick wire diameter around 0.8mm brushless stator winding
3. Achieve good feedback from customers and respected SAMSUNG ordered 4pcs
4. For a 12 poles stator, with 105 turns and wire diameter around 0.5~0.8mm,
the cycle time is 90~100s/ps, the productivity per shift is 320pcs
12poles mutipole BLDC stator winder tooling
Needles | 3 needles wind at same time, can finish the winding 2 times for 6poles BLDC stator |
Winding diagram | 3 phase BLDC motor with same winding way for each phase |
Motor applciation | Air conditioning compressor, Refrigerator compressor,water pump automotive application , fuel pump |
Question and Answer:
1. What is capacity of the muti-pole stator winding machine?
It depends on the turns no. ,wire diameter,slot size and slot no. of your BLDC stators,
WIND-3-TSM is suitable for wire size range from 0.08mm to 1.2mm,
If the BLDC stator wire size is too thin or too thick, you need to wind at a low speed 350RPM~400RPM
If the BLDC stator wire size is normal from 0.5~0.8, you can run the stator needle winder at 400RPM~450RPM
That is for a 12 poles stator, with 105 turns and wire diameter around 0.5~0.8mm,
The cycle time is 60~70s/ps, the productivity per shift is 480pcs/8 hours
2. Can we try our BLDC stator on your needle winding and segmented stator winding machine?
Sorry, the segmented stator winding machine 's tooling is custom made per drawing and sample,
and for needle winding machine for differement segment such as 6poles,9poles,12poles,
their mechanical system such as cam is totally different, and the indexing angle, winding angle is different too.
3. What is advantage of tooth winding machine WIND-3-TSM comparing to other WIND-TSM tooth winding machine type
Three needle winding machine WIND-3-TSM not only wind 3 poles at same time, it is fast with efficiency but also save copper wire and don't need to place terminal wire at end of winding,
Tidy and neat winding not only have good apperance, but also benefit motor performance with even resistance as the coil is compact.
Feature:
Brushless motor stator winding machine WIND-TSM-3 is designed to produce multi poles stator.
Its winding track is in square shape.
It does wires arraying automatically.
It is the best sold needle winding machine during our stator winders
because of reasonable price and stable quality.
Parameter:
Wire diameter:0.08~1.2mm
Stator ID:15~65mm
Core length:7-110mm
Turns No.0-99999
Operation option: stepping/Auto
Stator poles: 6 poles, 9 poles, 12 poles,18poles (Customized)
Air pressure:5~7kg/square centi-meter
Power:2KW, AC220V 50/60Hz
Weight: about 450kgs
Dimension: 1600(L)x1100(W)x1400(H)mm
3Needles BLDC stator winder VIDEO:
https://vimeo.com/123470624
http://youtu.be/KZFSlhTHXn8
https://vimeo.com/116711778
Three needle winding machine wind a 6poles stators each time 3slots
BLDC Stator winder needle winding for 6pole,9pole,12 poles
12slots Brushless DC motor stator needle winder
Three Phase BLDC Stator Needle winding machine winding way for a12Poles stator
Parts list WIND-3A-TSM | ||||
Name | Spec. | Q'ty | ||
Parts | ||||
1 | Spindle belt | HTD8M-776 | 1pc | |
2 | Arraying belt | HTD8M-624 | 1pc | |
3 | Belt | HTD5M-825 | 1pc | |
4 | Fuse | RT18-32 2A | 2pcs | |
5 | Fuse | RT18-32 10A | 2pcs | |
6 | Magnetic switch | AL-11RL-02 | 1pc | |
8 | Ceramic wheel | ∮4 | 1pc | |
Tools: | ||||
1 | Allen wrench | 8pcs | 1Set | |
2 | Open end wrench | 13-16mm | 1pc | |
3 | Word screwdriver | 4inches | 1pc | |
4 | Phillips screwdriver | 4inches | 1pc | |
5 | Wrench | 8pcs | 1Set | |
6 | Tool box | 1pc | ||
7 | Diagonal pliers | 1pc | ||
Custom part | ||||
1 | Nozzle | 1pc |
Main Parts brand of WIND-3A-TSM | |||
Name | Brand | Remark | |
Parts | |||
1 | PLC | Delta | |
2 | Synchronization control unit | Delta | Winding and arraying (wire winding and arraying displacement at same time) |
3 | Servo system | Delta | Winding servo motor 1.5KW Arraying servo motor 400W Indexing servo motor 400W |
4 | HMI | MCGS |
Contact:emily@motor-machinery.com
Skype: motor.machinery
Mobile: +86-18067425780
Website: http://www.motor-machinery.com; http://www.statorwindingmachine.com
You may also interested in other products flyer winding machine for types of BLDC stator
with easy tooling change and good applicability, mainly for small output production
BLDC Needle winding machine best sell type WIND-3-TSM from EmilyGao of coils winding supply on Vimeo.
Contact Person: Ms. Emily
Tel: 86-18019121458