Stator Winding Coil Powder Coating Machine For High Speed Motor Power Tool Coil Resin Insulation

Coil powder coating WIND-SCPC purpose:

For the power tool, usually it works with high speed, during long time operation, the dust can go to coil surface,

If no power tool insulaiton, the surface will be covered by the dust which will contain copper,metal, then there will be a short, coil power coating can avoid the short,it is widely used for famous customer such as Black&Decker

Features:

 

Machine composition:
(1) Coil powder coating machine: 1set, including:
1.1 Machine mainframe 1set

Outline dimension:L1253×W1300(include powder cleaning room 500mm) xH2100mm

The room body manufactured by 1.2mm A3 cold rolled plate.

1.2 DC electrical heating device: 1set

Heating power(0~10KW, clearance working way)adjustable,it can set heating time.

1.3 Pneumatic rise and decline device 1 set
1.4 Fluidized bed coating device: 1set
All PVC plate manufacture, with detachable air chamber and micro-hole sheet.
1.5 .Powder vibration device 1set
1.6. First step pulse recycling in the back 1set, with 2pcs filter element and pulse auto back       flushingfunction, it can clean the powder in the filter element automatically without turning off the  machine, with 1 set powder-blowing gun.

Filter element of dust collector is 320mm(12.6'') diameter *600mm(23.6'') length as photo

The material is imported polyester long fiber,particle size rating is 0.5μm,

 

1.7 The coating room doorway install photo-electricity protection(raster)device, this keep the user saver when operating.
1.8 The machine has count function.
(1) Powder secondary recycling machine(outline dimension L830×W830×H1700mm): 1 set
(2) Use 25 type pulse back flushing filter element way recycling machine, motor power 2.2KW.

Design and produce principle

Working process:
(1) Load the coil (1pc) to the sling fitting and insert each wire head(heated) into the connection groove, compact inching cylinder.
(2)Turn on the switch (go up and down, heating, coating etc controlled by time relay to work automatically)
(3) After finish coating (the powder adhere to the stator coil and through melting and leveling  preliminary,  there's a little powder in the inside and outside of the stator lamination, but not melt, it can  clean completely by preliminary air blowing and subsequent cleaning).Take it down and transmit toanother person, clean the inside and outside of the stator with air blowing gun in the powder cleaning  entrance,   then put it on the shelf (prepared by customer) for natural cooling → put into oven together  for baking (prepared by customer, the bake requirement of the powder in the oven is the oven temperature  rise to the needed temperature for curing powder(this depend on the enameled wire heat- resisting temperature and powder curing requirement), keep hot insulation for over 40 minutes).
 

Electric requirement:

The machine has count function.Working hours can be decied by customer. 

Machine working ability 120~180pcs/h

Photo under production:

Video:

https://vimeo.com/143946358

Contact:Shanghai Wind Automation Equipment Co.,Ltd

Email: emily@motor-machinery.com

Skype: motor.machinery

Mobile: +86-18067425780

Website: http://www.motor-machinery.com; http://www.coilswinding.com